2013年4月26日星期五

Water pumps in Russia are characterized by extremely low level of efficiency

The efficiency of pumps used in water supply systems in Russia traditionally vary in the range of 10-40%, estimated experts of Agrovod, the largest dealer of this type of pumps in the country. The main cause of this phenomenon lies in the discrepancy of functional specifications of the pump with the parameters of the systems.
picture come from:Excellence slurry pump Industry Co.,Ltd
The selection of pump “with reserve” with more than necessary parameters of pressure and flow is often done at the stage of the project design in case of increasing of the load on the system for a possible increase of water use. Mismatch of the characteristics of pumps and systems can also occur due to changes in the parameters of the network because of wear and corrosion of the pipeline, pipe replacement during repair, reducing or increasing of the load on the network and other factors.
To bring the pump parameters in accordance with the required characteristics of the system it is usually using the pipeline valves. This results in a significant loss of useful and increase of the consuming power of the pump, which not only greatly reduces the efficiency of the water system, but also reduces the life of the equipment.
 
Ralated Article:
World recognising underground coal gasification as viable – clean coal analyst
 
Underground coal gasification (UCG) is now being recognised globally as a viable and economic method of accessing deep, otherwise unrecoverable coal reserves, both on- and offshore, says International Energy Agency Clean Coal Centre senior analyst John Kessels.
UCG, a process of converting coal into gas while it is still underground, has been under investigation by Eskom at Majuba for the last six years and is the process which African Carbon Energy (Africary) is taking steps to implement at a proposed UCG-to-electricity project at Theunissen in the Free State.
Also known in Canada as in situ coal gasification, the process makes use of deep, inaccessible coal that would otherwise remain unused in the ground, the Fossil Fuel Foundation (FFF) workshop heard in Johannesburg this week.
Kessels, who delivered the keynote address at the FFF workshop, reports that the development of UCG has advanced as a consequence of trials in the last few years in the US, Australia, South Africa, Canada and Europe.
South Africa’s Department of Energy chief director for hydrocarbons policy, Muzi Mkhize, who also addressed the FFF workshop, says that the department is looking forward to having a gas infrastructure development framework in the current financial year.
Mkhize says that the department is also developing an integrated energy plan that will incorporate the Integrated Resource Plan and the liquid fuels infrastructure roadmap.
Gas, which is expected to make a 15% contribution to the overall energy mix, will include gas from coal in the context of clean-coal technologies and the use of coal in a more environmentally benign manner.
Mkhize acknowledges that UCG eliminates coal mining, coal transportation and the need for ash disposal and offers an opportunity for gas to be derived from coal in a less environmentally harmful manner.
“We need to see that research and development is synchronised with policy and regulatory framework development for UCG deployment and we need to have an evidence-based policy formulation process,” he adds.
A potential setback for UCG in South Africa is that the upcoming coal resources and reserves statement does not include coal deeper than 200 m, which commentators regard as disappointing.
David Mosuwe of Linc Energy, a leading UCG company with nine offices on three continents and 400 personnel, showed on video how vertical production wells are drilled into coal seams as deep as 2 km, and how steel casings isolate the wells from water aquifers.
Injection wells are then drilled horizontally along the bottom of the coal seam to intersect the production well and maximise the volume of coal converted into gas.
Sustained gas production is achieved by pumping oxygen into the well and the gas flows up the well for conversion on surface into liquid fuels or electricity.
No people are required to be underground.
Kessels says advances in horizontal and directional drilling allow coal seams to be accessed more efficiently, and adds that better coal ignition technology is enhancing UCG’s potential.
Detailed UCG legislation is being formulated in Canada’s Alberta province to accommodate the privately owned Swan Hills Synfuels demonstration project there.
China has 300 researchers working on UCG and in the last 26 months, 100 000 t of coal has been gasified in China.
Africary’s Johan Brand and Eliphus Monkoe, who bought 1.4-billion tons of coal near Theunissen from BHP Billiton, have signed a memorandum of understanding with a still-to-be-named independent power producer (IPP), to build, own and operate a 50 MW combined-cycle gas turbine (CCGT) power plant and buy the UCG-produced syngas as a fuel gas from Africary.
Africary is aligning itself to take advantage of Eskom’s next request for proposals from IPPs for baseload power supply, and expect a bankable feasibility study to be in place by year-end for what could be a R1-billion project.
Economic viability is being enhanced by the average annual selling price of Eskom electricity having risen from 12.98c/kWh in 2001 to 60.66c/kWh in 2012.
“With the increase in tariffs, electricity generation by CCGT is cost competitive,” Brand tells Mining Weekly Online.
Africary has bought farms within the large 300 km2 Theunissen concession for the siting of the proposed CCGT plant.
Theunissen coal seams are at depths of 350 m and 450 m in an area where subsidence is legally permissible.
UCG does not require the scale of infrastructure associated with mining and changes coalfields into gasfields.
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2013年4月25日星期四

Maag Industrial Pumps Introduces S-Series of Twin Screw Pumps

PSG’s Maag Industrial Pumps, the global leader in positive displacement pumps and systems, is pleased to introduce its S Series line of twin screw pumps.
The S Series screw pumps are part of Maag’s newly created Industrial Pumps platform, which also features both external and internal gear pump technologies. Maag Industrial Pumps will feature a new brand image and pump technologies targeting general industrial applications. Maag S Series pumps are ATEX-certified for use in explosive or dangerous environments. Maag’s screw pump technologies address the difficult pumping challenges found in the Oil & Gas, Process and Marine industries. Maag S Series pumps will be able to provide solutions that can meet the toughest application challenges regardless of temperature, viscosity or pressure.
S Series Pump Models WTG: Twin Screw pumps are offered with a double-suction design configuration. Twin Screw pumps with timing gear transmissions are perfectly suited for transferring countless fluids, including low-lubricity fluids, or even abrasive mediums.
NTG: These Twin Screw non-timing gear (NTG) pumps with single-suction design are especially suited for delivering various lubricating fluids with high viscosity, such as bitumen and residual oil, at medium or high temperatures.
Multi-phase: Designed for medium- to low-pressure applications, the Multi-phase pumps are robust, reliable and built for long service life. Maag’s Multi-phase pumps are commonly used in Oil & Gas production fields and gathering systems that have untreated streams.

Ralated Article:

Jung Process Systems Increases Sales By 50 % in 2012

Since its foundation in 2009 Jung Process Systems, based in Kummerfeld near Hamburg, has concentrated on the engineering and marketing of Hyghspin hygienic twin screw pumps.
With over 800 installed pumps and annual sales of approx. 3 million Euro in 2012, the company has quickly established itself on the world market for food processing pumps. Jung has also announced that sales were up by 50 % compared with the previous year.

 Within the Jung Group, to which Jung Process Systems belongs, the company functions as an independent enterprise in exactly the same way as affiliates Jung & Co. Gerätebau and FAS Füllanlagenservice. Over the past four years Jung Process Systems has developed outstanding competence in the area of hygienic twin screw pumps. Applications in the beverage, dairy and foodstuff industry therefore were the key areas of use for Hyghspin pumps in the past financial year. Projects in beer and fruit juice production, processed cheese manufacturing and dough production were successfully concluded. A number of major projects during the past year involving the outfitting of completely new production facilities contributed in particular to the company s positive sales figures.

 Further growth in sales expected Based on the level of orders received during the first quarter of 2013, a very successful current financial year with double-digit growth figures is expected. The approx. 140 twin screw pumps sold during this period include a major follow-up order for 28 pumps from an existing customer in the USA, which had in the previous year placed an order for a package of 30 Hyghspin 50 and 70 pumps. Currently Europe and the USA account for over 80 per cent of the sales of Jung Process Systems. The company is looking forward to further interesting projects there in the near future – as well as increasing sales in the BRIC countries. The fruit juice industry in Brazil is investing in new plants for the production and transportation of juice concentrate. Over the medium term, Jung Process Systems also expects to see growth in sales to the emerging economies in Asia as consumers there increasingly demand clean and safely manufactured foodstuffs that pose no risk to health.

 Because of the rise in sales, the production facilities in Kummerfeld are now reaching the limits of their capacity. In order to be able to grow more quickly than the market over the next few years, the commissioning of two new CNC-controlled machining centres and expansion of the company s facilities are planned. In addition, the network of worldwide sales partners is being systematically extended as Jung Process Systems expects continuing future growth in its core markets as well as in pharmaceuticals, cosmetics, fine chemicals and the chemical industry.
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Sulzer Has Been Awarded a Contract for a High Performance Biopolymer Production Plant in Asia

Sulzer has been awarded a contract for the delivery of a production plant based on Sulzer’s proprietary polylactic acid (PLA) technology. The facility with a capacity of more than 10,000 tons per year will produce high performance PLA for a broad range of applications. Commercial production is planned to start in the second half of 2014. Both parties have agreed to leverage Sulzer’s technology and pilot facilities to support the customer in the development of innovative solutions for the Asian polymer market.

Sulzer’s proprietary technology allows the continuous production of high-performance PLA grades with very low residual monomer levels and a wide possible viscosity range. The new PLA produced with Sulzer technology exhibits an excellent crystallinity and withstands temperatures as high as 180oC. Applications in the automotive, electronics and the textile industry based on this new type of material are currently under development and will see their market appearance in the near future.
In order to further facilitate the PLA market development and to emphasize its commitment to the biopolymer industry, Sulzer has recently started-up its own PLA pilot plant for 1,000 tons per year in Switzerland


Ralated Article:
Scot Smith named as new Sulzer Pumps president
The Sulzer board of directors has appointed Scot Smith as the new division president of Sulzer Pumps from 15 May 2013.
Smith, 50, a US citizen, served as managing director of Weir Minerals from 2001 to 2012.
Before joining Weir he spent almost 20 years in the automotive industry working for Van Dresser Corp, General Motors and Britax Vision Systems.
Smith holds a BSc in Business Administration and an MBA in International Business.
Kim Jackson, Sulzer Pumps’ president and a member of the Sulzer executive committee since 2007, will leave the company in mid-April to pursue other opportunities. The Sulzer board and executive committee thanked Jackson for his part in growing Sulzer Pumps organically, for his contributions to the division’s acquisitions and for broadening the global presence of the business.
Related articles:
Sulzer Pumps and Sinopec Corporation Establish Long Term Strategic Partnership
Sulzer Pumps and Sinopec Corporation have established a long term strategic partnership to develop their commercial activities within the hydrocarbon processing industry. Through this collaboration, both companies will benefit from joint technology development, research and development (R&D), as well as commercial and logistics cooperation.

Sinopec Corporation is one of the largest integrated energy and chemical companies in China with upstream, midstream and downstream oil and gas operations. Through this partnership, Sulzer Pumps will support Sinopec’s international operations and export business through constant and cost-effective supply and technical excellence. For service support and spare parts, Sinopec will be supported by Sulzer Pumps’ global service network.

A team of experts from both companies will be established in the areas of technology, design and manufacturing to further develop the offerings for the global market. Together, this strategic partnership provides both companies with the leading edge to serve the hydrocarbon processing markets. asa20130425

2013年4月23日星期二

Long system up-times for LEYVAC vacuum processes

Oerlikon Leybold Vacuum’s LEYVAC dry compressing vacuum pumps for industrial processes and coating applications

Exhibited at the Hannover Fair, COMVAC, 8-12 April, Oerlikon Leybold Vacuum’s new product line of dry compressing LEYVAC pumps have been designed to increase the efficiency of vacuum processes.
The Leyvac line of dry compressing vacuum pumps has been developed for the specific requirements of industrial processes and coating applications in the pumping speed range of 100 m3/h.
Industrial vacuum generators of the Leyvac line are small, compact units. Developed for long system up-times and high process throughputs, the manufacturers claim that these pumps offer an optimized performance for lighter gases; low heat and noise emissions are further benefits.
The simple, frame-less connection of Roots pumps via adapters expands, if required, the demand for an increased vacuum performance. Such a direct connection is possible with Roots pumps from Oerlikon Leybold’s RUVAC WS/U 251/501 and Ruvac WH 700/702 lines.
The Leyvac line includes two sizes, respectively pumping speed classes each: the models Leyvac LV 80 / LV 80 C as well as Leyvac LV 140 / LV 140 C. The C-versions are equipped with a casing. Nominal pumping speeds are 80 m3/h respectively 140 m3/h (without gas ballast at 50 Hz), at an ultimate pressure of ≤ 1 • 10-2 mbar.
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